HARDWALL CLEANROOM - CLEANING, ASSEMBLY AND PACKAGING CUSTOM MADE PACKAGING SOLUTIONS

Cleanroom specifications

ISO class 6 (ISO 14644-part 1)
Approx. 60 air changes per hour
7 no. H14 type HEPA fan filter units
Dimensions: approx. 70 m2 (7m x 10m) x 3,3m int. height
Black accordion softwall system
Transparant softwall curtain
Central vacuum system
Fully ESD flooring
Fully flush walls and ceiling with high performance insulation properties (sound and thermal)
Self-supporting construction, no need for suspension
Integrated LED panels for optimal lighting
Self closing swing doors incl air vent and window
Gowning area with step over bench and storage
Flush integrated utility conduits for power sockets and others
Window panels equipped with electrical controlled light blocking screen on outside

The project

This cleanroom has been installed at Faes a well-known Dutch manufacturer of custom packaging solutions for companies in many sectors. The hybride cleanroom with both hardwall and softwall panels is equipped with ESD flooring and has been put into use for cleaning, assembly and packaging of custom packaging solutions for the high-tech industry. The use of EC fan filter units ensure optimum airflow within the cleanroom at lowest possible operational cost. With its H14 HEPA filtration and innovative design, the cleanroom easily achieved an ISO class 6 classification (even achieved ISO class 5 in the ‘as build’ state).

Designed for the Faes process
This cleanroom has been designed to perfectly match the desired process of cleaning, assembly and packaging of custom packaging solutions. The main cleanroom area is accessible through a wide transparent softwall curtain, allowing goods of different sizes to enter and exit the cleanroom with ease. Employees can enter the cleanroom through the gowning area which is equipped with transfer bench and storage space. The self closing swing doors reduce the contamination transfer into the main area to an absolute minimum.

Utilizing flexible internal walls offers Faes maximum flexibility. One large main area or up to 3 smaller main areas can easily be created based on the production needs. The internal areas are equipped with black strip curtains to create dark rooms and support UV inspections of the products in optimal conditions. The window panels are equipped with automated screens to create dark rooms when required for UV particle inspection. A central vacuum system has been installed at the workstations to remove particles during the cleaning process. This central system replaces individual cleanroom vacuum cleaners. If future expansion or relocation of the cleanroom is required, this can easily be performed because of the modular and freestanding frame structure.

Direct benefits for the user:

Maximum flexibility for customer processes
Fast and easy to clean due to innovative flush ceiling concept.
Full turnkey solution: ProCleanroom is responsible for design, manufacturing, installation and validation
Delivered and operational within a short time frame.
Easily expanded, upgraded or relocated.
Lowest power consumption and operating costs in the market

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