MODULAR CLEANROOM – E-LIQUID

Cleanroom specifications

• ISO class 8 (ISO 14644-part 1)
• approx. 40 air changes per hour in the main area
• 4 no. H14 HEPA fan filter units
• Dimensions in total: ca. 115 m2 (16.5 x 7m) x 2.8m height
• 1 washing area, 5 goods areas and 1 gowning area
• Rigid powder coated steel frame, free standing
• Clear and opaque solid walls
• Local anti-static PVC sliding strip curtain wall at the various goods areas
• 5 no. automatically operated fast rolling doors for high traffic routes
• 4 no. swing doors, fully transparant
• 21 no. flush cleanroom LED light panels, food grade
• Fully flush ceiling and coving around the full perimeter
• Cabinet with controllers and electrics
• Bearing structure out of sight for easy cleaning
• Custom design, manufactured and delivered in several weeks from drawing approval
• Installed and validated in 8 working days

The project

A leading global manufacturer of cigarettes has recently stepped into the market of electronic cigarettes (e-cigarette). They have the expertise in a unique e-liquid concept, a new type of e-cigarette. For this, the production of unique formulations is required, consisting of flavours and fragrances, and active substances. The final product, the consumable, is a unique e-liquid with which they expect to gain a large market share.

The production of the e-liquids should take place in a controlled environment. Strict regulations apply. ProCleanroom has realised a modular cleanroom of decent size and complexity for the pilot of this project. Many door and wall versions are used in this design, to realise a lot of functionality. The process was already partially installed, requiring the cleanroom to be installed over and around the set-ups.

We are extremely proud of this cleanroom realisation. Despite the technical challenges being very high, and the time schedule tight, we were able to maintain a high standard and bring the project to a successful conclusion. The user is very satisfied with the technical results, as well as with the flexibility and meeting the required deadline.

Direct benefits for the user:

• Short turnaround despite technical complexity
• A lot of functionality on a compact surface
• Ability to relocate and expand
• Easy to upgrade to a higher ISO Class 7 by clever layout
• Highly representative through smart design, flush ceiling and integrated LED panels
• Easy to clean and keep clean
• Cleanroom achieves the lowest operating cost in the market by lower energy consumption and low cost consumables

Check out our photo gallery with pictures of completed projects.

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